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80GB Zune Harddrive Mod by Chronic
Posted: Jan Wed 17, 2007 4:29 am
This mod will guide you through the steps necessary to upgrade your Zune with a brand new 80gb hard drive.

Estimated Mod Time: 20-30 minutes
Mod Difficulty: Moderate



Information & Setup
This Modification will guide you though the process of upgrading your Zune hard drive to a new 40, 60, or 80gb hard disk. The Mod is simple enough, it requires no special tools except a screwdriver, a scissors and one of the Toshiba MK**09GAH (where the "**" represents the amount of storage space in GB.) So the 80GB Drive # would be "MK8009GAH".

WARNING... Modifying your Zune is a risky process and if not done properly it will ruin your Zune. Opening your Zune device also voids your Zune warranty making it impossible to return it if a problem should occur.

Step 1

Use a flathead screwdriver, or some other small prying object to remove the bottom panel that covers the outside of the charging port.

Step 2

Once the cover is removed you will see two very small phillips screws holding the case together. Remove those, but be careful not to strip them because that will make reassembly much more difficult. Also be careful not to lose the very small screws, as they can be easily lost.


Step 3

Use a flathead screwdriver (or some other prying object) to pry apart the case. Start at the bottom of your Zune and work your way to the top. The case will appear to hinge at the top, but just wiggle it a little and it should come apart fairly easily.

Step 4
Once the backing is off, your Zune should look something like this:


Unplug the both of the ribbon cables, pull up the the brown piece that secures the ribbons and pull them out of the plugs.


Step 5

Unscrew the small screws found at the bottom of the hard drive enclosure. Make sure to place them apart from the other screws we took out earlier, as they are slightly longer.


Step 6
Remove the hard drive enclosure from the Zune mainboard, you will need to remove 3 stickers (one on each side, and one up near the battery). Lay your hard drive out like below:


Then remove the hard drive from the drive enclosure, do this by removing the stickers that hold it into place and pull it right out.


Step 7 (ONLY FOR 60 OR 80GB DRIVES)
Now, take your new Hard drive and pull the protective casing on the label side of the case of using your fingernails. It should be easily removed, but be careful not to damage your new drive.


Step 8
If you are adding an 80GB drive than we wont be reusing the hard drive casing. Unfortunately for you 80GB people you will need to make one more little modification, you will need to cut the middle area off of those rubber drive spacers before reconnecting the drive. Your Zune should now look something like this:


And for all of you who are replacing your drives with 30 or 40gb drives just reuse the metal casing and set it back up the way you found it.

Step 9
Now we will reconnect those two ribbon cables we disconnected earlier, and put the Zune case back together.


Step 10

Boot your Zune, from here on out the rest of this mod is a cakewalk. Just connect your Zune to your computer and open the Zune software. Let the Zune software update the hard disk with the latest firmware.

Done!

Congratulations, you have successfully replaced your Zunes hard drive with a new higher capacity one.

If you experience any problems during this modification, or if you have any questions or concerns please register an account on our forums and ask one of our Zune specialists for personalized tech support. ZuneMods.net is your #1 source for Zune modding, hacking, and reviews.

Rating: 5.00/5.00 [1]

Author Comments
Andy
Zune Regular
Zune Regular


Joined: 14 Jan 2007
 Posted: Jan Fri 19, 2007 6:06 am  Post subject:

Can anyone recommend a good place to buy one of these harddrives in California?
Chronic
Site Admin
Site Admin


Joined: 18 Dec 2006
Location: Minnetonka, MN
 Posted: Jan Sat 20, 2007 4:03 pm  Post subject:

I don't know of any retail stores that sell these, but I got mine online for $190 shipped. It was $40 less than the ones at iPodMods.com.
Dyer13
Zune Regular
Zune Regular


Joined: 05 Feb 2007
 Posted: Feb Fri 09, 2007 4:18 am  Post subject:

Is there a reason everyone uses the 80 gig HDD's? I know there are 100 gig HDD's that are the same physical size as the 80.
Chronic
Site Admin
Site Admin


Joined: 18 Dec 2006
Location: Minnetonka, MN
 Posted: Feb Sat 10, 2007 12:38 am  Post subject:

physical size is not the only factor. The drives must be a special ZIF IDE format. I beleive at the moment only Toshiba and Hitachi make compliant drives, and the highest capacity of their 1.8" ZIF drives is 80gb.
Dyer13
Zune Regular
Zune Regular


Joined: 05 Feb 2007
 Posted: Feb Sun 11, 2007 3:32 pm  Post subject:

Well, what about this:
100 gb Toshiba ZIF drive
Chronic
Site Admin
Site Admin


Joined: 18 Dec 2006
Location: Minnetonka, MN
 Posted: Feb Sun 11, 2007 7:38 pm  Post subject:

that should work, i cant be certain though. If its any thicker than the 80gb it wont fit.
theorie
Zune Regular
Zune Regular


Joined: 14 Mar 2007
Location: New York City, NY
 Posted: Mar Wed 14, 2007 11:43 pm  Post subject:

awesome! just ordered one on eBay for $169 shipped. not too bad.

can't wait to upgrade. ill post my results next week Smile
bobby101175
Zune Newcomer


Joined: 15 Mar 2007
 Posted: Mar Thu 15, 2007 4:54 am  Post subject:

can i use the 30 gig hdd from my zune as a hdd for my computer or is it useless?
j00sh
Zune Fanboy
Zune Fanboy


Joined: 19 Mar 2007
Location: Illinois
 Posted: Mar Tue 20, 2007 12:49 pm  Post subject:

Well there is a new mod out to make your zune a portable hdd on the main page of zunemods.net

http://www.zunemods.net/Zune_Portable_HDD_Mod-va6.html

If you use the 30 gig from your zune it will probably lack about 5 gigs from the firmware and all that jazz, unless its formatted.
theorie
Zune Regular
Zune Regular


Joined: 14 Mar 2007
Location: New York City, NY
 Posted: Mar Wed 21, 2007 12:43 am  Post subject:

just swapped out for the 80gb drive today! first try, no problems, works great!!!

before:


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