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Replace Your Headphone's Jack by theorie
Posted: Apr Tue 10, 2007 12:28 pm
This mod will guide you through the steps necessary to replace your headphone's audio jack.

Estimated Mod Time: 20-30 minutes
Mod Difficulty: Moderate
Tools Required: Fine-tip philips Screwdriver, wire stripper, Solder-less 1/8" replacement stereo jack (screw on type).



There are several types of headphone jack replacements. The one I will be using happens to be a Radioshack brand, gold-plated, screw over type.



Information & Setup
This mod will guide you through the steps necessary to upgrade your headphone's audio jack. If your headphones jack is damaged or if you simply want to upgrade it to something a little more rugged, this is the perfect mod for your favorite set of headphones.

Step 1

Cut off the original headphone jack and strip the shielding off all wires.


Your headphone cable should look something like the photo above: two ground wires, a left positive, and a right positive.

Step 2

Disassemble the new headphone jack. If you are using the same one as in the photo: the casing twists off and reveals 3 screw-on terminals.

Step 3

First, slide the replacement casing over the headphone cable, then twist together both ground wires and connect them to the longest terminal. Then connect the left channel to the left terminal and the right chanel to the right terminal. You should be able to refer to the diagram included with the replacement headphone jack. If you are unsure which wire is each channel - guess. You can always go back and switch them if the channels are reversed.

Step 4
[img]http://zunemods.net/article_pics/replacehpjack/06_closed[/img]
Replace the casing and twist it on tight.

Step 5

After completing the installation, I recomend plugging the new jack into a computer's audio port. In windows, use the System Volume Control to adjust the balance from left to right in order to make sure you did not switch the channels in Step 3. If you did reverse the channels, simply twist off the headphone jack's casing and switch the two wires.


Congratulations, you have successfully replaced your headphones audio jack.

If you experience any problems during this modification, or if you have any questions or concerns please register an account on our forums and ask one of our Zune specialists for personalized tech support. ZuneMods.net is your #1 source for Zune modding, hacking, and reviews.

Rating: 5.00/5.00 [2]

Author Comments
hahajung
Zune Newcomer


Joined: 10 Apr 2009
 Posted: Apr Fri 10, 2009 2:09 am  Post subject:

im trying to find that replacement plug on internet but so far no luck.
anyone have idea where to buy one? i do not have radioshack near by, so i was thinking of buying one from online
bastet
Zune Newcomer


Joined: 24 Apr 2009
 Posted: Apr Fri 24, 2009 9:29 am  Post subject: I can't fit the metal casing over the wire

Thanks for an excellent tutorial, especially the very clear photos!

I bought the solderless screw-on replacement plug from Radio Shack. It is identical to the one in your photos. I cut off the broken one and stripped the wires just as your tutorial instructed.

First question: am I supposed to use the clear plastic casing that was covering the screw-in terminals when I opened the package? Or is that just part of the packaging?

Second problem: the long coiled metal piece of the covering does not fit over the cord. It's a small cord, attached to Sony headphones, and had a 1/8" plug. Shouldn't the cord be a standard size? I just couldn't get that coiled piece to fit over the cord. Any suggestions?

Last question: why is it important to connect left with left and right with right, when screwing on the wires? Does an incorrect choice do damage to the headphones somehow? To be honest, I don't care what comes out of which side, as long as the sound is good. Smile

Thanks!
xronos
Zune Newcomer


Joined: 06 Aug 2009
 Posted: Aug Thu 06, 2009 8:36 am  Post subject: I've done it with my super.fi 5 ue and a neutrik connector.

You could see it here at my korean blog page. http://blog.naver.com/xronos/20062675363 You don't have to worry about not-reading Korean at all. You could watch the pictures.
 

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